Off Season Bike Maintenance - Chicagoland Sportbikes
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post #1 of 3 (permalink) Old 11-28-2009, 12:41 PM Thread Starter
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Join Date: Oct 2009
Location: Waukegan IL
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Location: Waukegan IL
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Years Riding: 6
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Off Season Bike Maintenance

Joe put together a list of things that we keep in mind with our bikes going into the off season and I thought I would share it with everyone.

CHASSIS - the most neglected part of our machines but don't underestimate how good a properly lubed and torqued chassis can feel.

Steering head - clean/inspect/ repack
-inspect bearing cage for cracks and wear
-inspect races for wear and damage, dimples from ball bearings

Swingarm pivot - clean/inspect/ repack
-measure side play, should be less than 1mm if any
-look for loose needles and broken cages
-inspect inner races for wear

Lower linkage - clean/inspect/ repack
-inspect all inner race shafts for wear
-inspect seals for tearing
-inspect needles and cages
-inspect dogbones for stretching

Wheel bearings and axles - clean/inspect
-bearings should rotate smoothly with even resistance
-a loose bearing is on it's way out
-clean repair axle threads

Chain and sprockets - clean/inspect
-look for torn or missing o-rings
-no binding plates
-shark finned sprocket teeth
-proper alignment

Brakes
-clean and inspect calipers
-look for worn or damaged lines


SUSPENSION - we all spend a lot of time and money on good components and keeping them at optimum performance takes maintainance.

Forks
-refresh/upgrade

Shock
-refresh /upgrade

Steering damper
-clean inspect for damage
-clean lube pivot points

ENGINE/TUNE UP - the endless pursuit of speed

Refresh
-A big investment but worth it to insure a trouble free season or to stay competitive. Also a good time to upgrade

Valve adjustment
-slightly more complicated procedure only proceed if your comfortable with cam timing

Oil and filter
-use factory filters and new crush washers

Spark plugs
-inspect/ replace

Air filter
-inspect/replace/upgrade

Fuel mixture
-custom map from a reputable tuner

Coolant
-replace with appropriate coolant for storage conditions

RACE PREP - turn that glorified street bike into a proper race machine

Wiring
-remove unnecessary components. AI solenoid, brake sw, lighting relays, side stand sw etc.
-wrap, insulate harness
-tie up all unused connectors

Air injection
-install block off plates if applicable
-remove hoses and solenoids
-wire out solenoid

Routing
-cables
-harnesses
-clear of steering and crash damage

Hand controls
-clean lube all cables and levers
-remove left handle bar sw
-clean/replace grips

Tom Tiernan
TurnOneRacing.com

Last edited by TurnOneRacing; 11-29-2009 at 09:05 AM.
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post #2 of 3 (permalink) Old 12-01-2009, 01:54 PM
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Join Date: Apr 2007
Location: Crystal Lake, IL
Posts: 804
Location: Crystal Lake, IL
Sportbike: Yamaha R6, BMW RT
Years Riding: R6 2 years, bikes - longer than you!
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Bump to the top for a great list! Thanks TurnOne!

NESBA #327, Advanced Class
06 Yamaha R6, 04 BMW RT, 72 Honda CB500
"All dogs go to Heaven."
"Being middle of the road started to bore me, so I headed for the ditch."
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post #3 of 3 (permalink) Old 12-01-2009, 02:42 PM

 
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Join Date: Jul 2006
Location: NW Burbs
Posts: 4,565
Location: NW Burbs
Sportbike: SV 650, FZR 400, RM 125
Years Riding: Since 1990
How you found us: Nesba!
           
As he listed. Don't forget the steering damper! Very important.

But seriously. Loose or worn swingarm, stem and other bearings can give problems in ways you've never imagined. Small crashes transmit a lot of energy through the chassis. Have your bike torn down, maintained, inpsected and ready for a fun full track season.

Greg K.
STT Staff Member
CCS Expert #12
MSF Instructor

VinylSaurusRex.com - Cyclepath Racing - Safety First Racing - SMR Components - Apexjunkie.com - Yamaha Champions Riding School
"If you're headed toward trees, I'm guessing your on the wrong line." - S. Russell
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